Extended Brake Pedal May Contact Dash Panel – 2023 Newmar Dutch Star Motorhomes

October 7, 2022 NHTSA CAMPAIGN NUMBER: 22V748000

Extended Brake Pedal May Contact Dash Panel

Brake failure can increase the risk of a crash.

 

NHTSA Campaign Number: 22V748

Manufacturer NewmareBay logo Corporation

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 32

 

Summary

NewmareBay logo Corporation (NewmareBay logo) is recalling certain 2023 Dutch Star motorhomes. The adjustable brake pedal may come into contact with the dash panel, resulting in unintentional brake engagement, which can cause the brakes to overheat and fail.

 

Remedy

Dealers will trim the dash panel to add more clearance at the brake pedal and dash panel, free of charge. Owner notification letters were mailed on November 1, 2022. Owners may contact NewmareBay logo’s customer service at 1-800-731-8300.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


RSB 590
November 01, 2022

NHTSA #22V 748
TC #2022-569

 

RECALL SERVICE BULLETIN

 

AFFECTED MODELS

2023 :: Dutch Star

 

DESCRIPTION

The dash interferes with full extension of the brake pedal assembly.

 

ISSUE

NewmareBay logo Corporation has decided that a defect, which relates to motor vehicle safety, exists in specific motorhomes built on FreightlinereBay logo and Spartan Chassis.

On certain NewmareBay logo motorhomes, when the adjustable brake pedal is fully extended towards the driver, it may contact the dash panel. This can cause the brakes to partially be applied. Continuing to drive with the brakes partially applied may cause the brakes to overheat and cause a brake failure.

 

UNITS AFFECTED

Please refer to the attached population list for affected units and VINs.

 

CORRECTIVE ACTION

Follow the attached work instructions to trim the plastic dash panel.

 

PARTS NEEDED

Item DescriptionQuantityNewmareBay logo Part #
SEAL FOAM SCRN DR 1 ft.03650

 

FLAT RATE CODE:
22V 748

LABOR TIME:
.5 hr.

 

DEALER ACTION

Contact your NewmareBay logo Service Account Manager to obtain authorization and order part(s).

 

CUSTOMER ACTION

Contact the NewmareBay logo brand specialist immediately at 1-800-731-8300. An associate will assist you in making an appointment to have this repair completed.

IMPORTANT: Please read this bulletin in its entirety prior to beginning any diagnosis or repairs.

NOTICE: Any technical information published in this bulletin is intended for use only by a qualified, NewmareBay logo-authorized service technician.  NewmareBay logo is not responsible for the misuse of this information.

 

Work Instructions for Bulletin 590 :: Brake Pedal/Dash Clearance Issue

  1. Measure and mark the dash cut, or print the attached template, and cut out the upper and lower template for a pattern to mark the dash cut.

 

  1. Using an air saw or a similar cutting device, cut slowly along the marks made in the previous step, making sure no wires are in the path of the blade. If you try to cut too fast, you may melt the plastic back together.

 

  1. After cutting, use 80 grit sandpaper to de-bur the cut plastic on the dash, and discard the plastic piece that was removed.

 

  1. Add a piece of foam tape to the back side of the dash in line with the brake pedal arm. This will eliminate dash rattling if the pedal arm is still close while driving with the pedal assembly fully extended.

 


Chronology :

NewmareBay logo Corporation is reporting this recall following the notification from a dealer on 9/12/22 that a driver delivering a unit noticed brake pedal catching the dash panel when it was extended towards him in the driver seat. This was causing the brakes to drag on the motorhome.

On 9/13/22 NewmareBay logo production tested the brake pedal by extending it out completely towards the driver and noticed the interference with the dash panel.

On 9/14/22 the NewmareBay logo Warranty Reduction team was notified of the problem to start working on a review of the issue and next steps to be taken.

On 9/20/22 and Engineering change order was written to trim the dash panel in the area of the brake pedal to give more clearance and removed the chance of any interference of the brake pedal with the dash panel. The was implemented immediately in production and all units still on NewmareBay logo property already through production also had the dash panel trimmed.

All of this information was presented to the Safety Committee on 10/5/2022 and at that time it was decided to file a recall for this issue.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
NEWMAReBay logoDUTCH STAR2023

 


9 Associated Documents

Recall Acknowledgement

RCAK-22V748-5794.pdf 645.745KB

 


Defect Notice 573 Report

RCLRPT-22V748-7676.PDF 213.969KB

 


Owner Notification Letter(Part 577)

RCONL-22V748-7230.pdf 204.106KB

 


Recall Quarterly Report #1, 2022-4

RCLQRT-22V748-6102.PDF 211.118KB

 


573 Report Cover Letter

RMISC-22V748-4368.pdf 176.198KB

 


573 Main Body Brake Pedal

RMISC-22V748-3084.pdf 197.887KB

 


Remedy Instructions and TSB

RCRIT-22V748-0626.pdf 1752.287KB

 


Recall Quarterly Report #2, 2023-1

RCLQRT-22V748-0596.PDF 211.219KB

 


Recall Quarterly Report #3, 2023-2

RCLQRT-22V748-8614.PDF 211.303KB

 


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