Rear Axle Drive Pinion May Fracture – 2021-2022 Spartan Gladiator, MetroStar, & MetroStar-RT Emergency Vehicles

May 9, 2022 NHTSA CAMPAIGN NUMBER: 22V316000

Rear Axle Drive Pinion May Fracture

A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake without detection or without the brake lights activating, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V316000

Manufacturer Custom Fire Apparatus, Inc.

Components POWER TRAIN

Potential Number of Units Affected 5

 

Summary

Custom Fire Apparatus, Inc. (Custom Fire) is recalling certain 2021-2022 Spartan Gladiator, MetroStar, and MetroStar-RT emergency vehicles. The rear axle drive pinion may fracture.

 

Remedy

Dealers will inspect and replace the differential carriereBay logo housing assembly, as necessary, free of charge. Owner notification letters were mailed on May 9, 2022. Owners may contact Custom Fire’s customer service at 1-715-294-2555.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Spartan FireeBay logo, LLC has decided that a defect which relates to motor vehicle safety exists in certain model year 2021-2022, Gladiator, MetroStar, and MetroStar-RT model emergency response chassis cabs, equipped with MeritoreBay logo Series 180 Axle Pinion Shaft.

Please note:  The Vehicle Identification Number that may be affected by this recall is located at the top of this letter.

 

What is the defect?

It has been reported that some MeritoreBay logo drive pinion 180 series axles may be fractured in the pinion spline. If this defect exists, the fracturing of the pinion may hit the brake drop hose which may unintentionally apply the parking brake without detection or brake lights coming on, possibly resulting in a crash.

The issue could occur without warning. This was caused by a variation in the pinion spline tooling geometry of the MeritoreBay logo process.

The affected item is the MeritoreBay logo Series 180 Axle Pinion Shaft.

 

Corrective Action:

A MeritoreBay logo representative will contact you to schedule the axle pinion inspection and repair as needed. The inspection will need to be performed with a service technician and MeritoreBay logo representative. The inspection will take approximately 1 hour. If it is determined that the pinion is fractured, MeritoreBay logo will inform you and Spartan that the Differential CarriereBay logo Housing Assembly will need to be replaced. Contact your local Dealer for assistance with facilitating the repair. The repair will take approximately 5 hours to complete. There is no cost to the vehicle owner for the recall remedy.

MeritoreBay logo and/or Spartan will contact all owners of these units that are affected by this recall.  They will be directed to the appropriate service provider for repair. Spartan and MeritoreBay logo are providing, free of charge, the necessary components to rectify the issue and will pay labor costs for inspecting and replacing the included components that have not already been replaced during normal maintenance.

 


Chronology :

CustomFIRE received the initial recall letter from Spartan FireeBay logo LLC in January of 2022 citing 3 affected chassis and an amended letter in May of 2022 with 2 additional chassis to be added to the recall.

 


6 Affected Products

Vehicles

MAKEMODELYEAR
CUSTOM FIRESPARTAN GLADIATOR2021-2022
CUSTOM FIRESPARTAN METROSTAR2021-2022
CUSTOM FIRESPARTAN METROSTAR RT2021-2022

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-22V316-9549.PDF 215.161KB

 


Recall Acknowledgement

RCAK-22V316-5033.pdf 647.194KB

 


Recall 573 Report- 05/23/2022

RCLRPT-22V316-2267.PDF 215.26KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V316-9711.PDF 211.136KB

 


Recall 573 Report- 09/01/2022

RCLRPT-22V316-2366.PDF 215.259KB

 


Issued Owner Notification Letter(Part 577)

RCONL-22V316-3842.pdf 205.895KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V316&docType=RCL

 


 

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