March 20, 2023 NHTSA CAMPAIGN NUMBER: 23V186000
Corrosion on Remote Control Circuit Board
A winch that operates unintentionally increases the risk of injury.
NHTSA Campaign Number: 23V186
Manufacturer KENTUCKY TRAILER
MANUFACTURING
Components ELECTRICAL SYSTEM, EQUIPMENT
Potential Number of Units Affected 5
Summary
Kentucky Trailer
Manufacturing (KTM
) is recalling certain 2021-2022 Kentucky Trailer
XL-12 trailers equipped with certain Warn Winches with a wireless handheld remote. Water may enter the handheld remote control for the winch and cause circuit board corrosion, which can allow the winch to operate unintentionally.
Remedy
KTM
will work with Warn Industries, Inc. to provide owners instructions on how to inspect the remote for corrosion and disable the wireless function by removing the battery pack
from the remote. If corrosion or water intrusion is found when removing the battery pack
owners should stop using the remote and contact WARN customer service for a replacement remote, free of charge. Once new parts are available, WARN will make a replacement water resistant remote available, free of charge. Owner notification letters were mailed May 15, 2023. Owners may contact KTM
customer service at 1-502-637-2551.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Kentucky Trailer
has dete1mined a defect which relates to motor vehicle safety exists in the handheld remote-control device that operates the WARN VR EVO winch that was installed in your vehicle having the Vehicle Identification Number set forth above.
We apologize for any inconvenience that this may cause and we want to assure you that, with your assistance, this condition will be corrected.
What is the Defect?
After investigating field reports of inadvertent activation, Warn Industries, Inc. (“WARN”) determined that a defect exists in the handheld remote control device that was sold with WARN VR EVO winches.
A small number of remotes which have been exposed to or submerged in water have exhibited failures that can result in unintended winch operation. This condition could cause the winch to start operating when not intended, or to not turn off when the switch button is released, resulting to injury to person or property. Only the remote is subject to this recall notice, the winch is not affected.
Chronology :
On March 13, 2023, Kentucky Trailer
received an email from NHTSA notifying Kentucky Trailer
of a recall (NHTSA Recall No. 22E101) that was initiated by WARN Industries, Inc. related to a defect in the handheld remote-control device that was sold with certain WARN VR EVO winches. Kentucky Trailer
immediately put a “quality hold” on all WARN winches in its inventory that are the subject of this recall. Kentucky Trailer
then investigated all trailers that it sold equipped with winches that are the subject of this recall. Kentucky Trailer
determined that it has manufactured and sold five (5) trailers equipped with winches that are the subject of this recall. On March 20, 2023, Kentucky Trailer
notified NHTSA and initiated a safety recall with respect to the affected trailers.
22E101 Corrosion on Remote Control Circuit Board – WARN VR EVO Winch Wireless/Handheld Remote
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| KENTUCKY TRAILER | XL-12 | 2021-2022 |
6 Associated Documents
Defect Notice 573 Report
RCLRPT-23V186-9778.PDF 213.355KB
Recall Acknowledgement
RCAK-23V186-9214.pdf 646.471KB
Owner Notification Letter(Part 577) – Redacted
RCONL-23V186-7544.pdf 1044.916KB
Recall 573 Report – 05/04/2023
RCLRPT-23V186-7351.PDF 214.38KB
Recall Quarterly Report #1, 2023-2
RCLQRT-23V186-9635.PDF 211.117KB
Recall Quarterly Report #2, 2023-3
RCLQRT-23V186-5115.PDF 211.358KB
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SEOCONTENT-START
c<:O>J
KENTUCKY TRAILER![]()
A Servant Leader Company
Kentucky Trailer![]()
Attn: Recall-22KTBOI
3400 Robards Court
Louisville, KY 402 t 8
(502) 410-60 19
Recall-22KTB0 l @kytrailer.com
May 15, 2023
IMPORTANT SAFETY RECALL
NHTSA Safety Recall No. 23Vl86
This Notice applies to your vehicle (VIN#
Corporate Support Cantor
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle
Safety Act.
Kentucky Trailer
has dete1mined a defect which relates to motor vehicle safety exists in the handheld
remote-control device that operates the WARN VR EVO winch that was installed in your vehicle having
the Vehicle Identification Number set forth above.
We apologize for any inconvenience that this may cause and we want to assure you that, with your
assistance, this condition will be corrected.
What is the Defect?
After investigating field reports of inadvertent activation, Warn Industries, Inc. (“WARN”) determined
that a defect exists in the handheld remote control device that was sold with WARN VR EVO winches.
A small number of remotes which have been exposed to or submerged in water have exhibited failures
that can result in unintended winch operation. This condition could cause the winch to start operating
when not intended, or to not turn off when the switch button is released, resulting to injury to person or
property. Only the remote is subject to this recall notice, the winch is not affected.
As a precaution, WARN advises that you should immediately:
1. Stop using the remote.
2. Follow the enclosed instructions and inspect the inside of the remote for corrosion.
3. Remove the battery pack
from inside the remote as shown in the attached instructions to
disable the wireless control function (the remote can still be used to control the winch when
physically plugged into the winch without the battery pack
).
4. Keep the remote dry and unplugged when not in use.
If your remote has been exposed to water, or is malfunctioning, contact WARN Customer Service at
800-543-9276 or [email protected] to arrange for a replacement.
What will WARN do to remedy the defect?
– WARN is developing a replacement water-resistant remote control that it will make available to
affected customers, at no charge, when the product is available.
WARN will replace your existing VR EVO remote with a “corded-only” remote if any internal
conosion is observed when removing the battery pack
.
– As compensation for losing the wireless functionality on your existing remote or replacement
“corded-only” remote, WARN will provide current VR EVO winch owners with a $100 coupon
valid toward the purchase of a new wireless remote product, or any other future purchase on
www.warn.com.
Registration and instructions on how to receive your coupon can be found at: www.wam.com/vrevo-
remote-i nfo. Winch owners will be required to provide verification of battery pack
removal
and/or proof of purchase to receive the coupon.
– The inspection and replacement will take approximately 5-10 minutes.
Who Should you contact with Further Questions or Concerns?
If you have questions or concerns about this recall, please contact WARN Customer Service at 800-543-
9276 or [email protected], or visit W ARN’s website at www.warn.com/vr-evo-remote.info. You may also
contact Kentucky Trailer
at 502-767-6202 or recall-23 V l [email protected].
If WARN fails or is unable to remedy this defect without charge, or within a reasonable amount of time,
you may submit a written complaint to: Administrator, National Highway Traffic Safety Administration,
1200 New Jersey Ave., SE, Washington DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-
327-4236 (TTY: 1-800-424-9153); or go to http://www.safecar.gov.
What if you Already Paid for This Repair?
You may be eligible to receive a reimbursement for the cost of repairs made prior to receiving this notice.
You may submit your receipts along with a reimbursement request to [email protected] or by mail to Warn
Industries, Attn: VR EVO Remote Recall, 12900 SE Capps Rd., Clackamas, OR 97015.
What if you no longer own or use this vehicle?
If you no longer own or have retired this vehicle, please let Kentucky Trailer
know by emailing us at:
[email protected], or calling us at (502) 767-6202. If you no longer own this vehicle and
have an address for the current owner, please forward this letter to the new owner within ten (10) days
of receipt of this letter.
Thank you for your prompt attention to this important safety matter.
Kentucky Trailer![]()
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-186
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
KENTUCKY TRAILER
MANUFACTURING MAR 20, 2023 NHTSA Recall No. : 23V-186 Manufacturer Recall No. : NR
Manufacturer Information :
Manufacturer Name : KENTUCKY TRAILER![]()
MANUFACTURING Address : 7201 LOGISTICS DRIVE
LOUISVILLE KY 40258
Company phone : 502-637-2551
Population :
Number of potentially involved : 5
Estimated percentage with defect : 1 %
Vehicle Information : Vehicle 1 : 2021-2022 Kentucky Trailer
(KTSV) XL-12 Vehicle Type : TRAILERS
Body Style :
Power Train : NR
Descriptive Information : The recall population was determined by researching the specific trailers that Kentucky Trailer
manufactured and sold equipped with the WARN winches that are the subject of Recall 22E-101. The recalled products differ from products that were not included in the recall in that the recalled products were equipped with WARN winches that are the subject of Recall 22E-101 and the non-recalled products were not equipped with WARN winches that are the subject of Recall 22E-101. There are a total of five (5) affected products related to this make/model/model year combination.
Production Dates : JUN 30, 2021 – AUG 10, 2022
VIN Range 1 : Begin : 1KKVF5321ML248718 End : 1KKVF5329NL252081 Not sequential Description of Defect :
Description of the Defect : After investigating field reports of inadvertent activation, Warn Industries, Inc. determined that, in certain modes of its winches, getting the remote control wet could result in water ingress and corrosion inside the remote control.This condition could lead to inadvertent activation. It was determined that this condition only affects remote controls with wireless capability that are not water proof. FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : This condition could cause the winch to start operating when not intended, or
to not turn off when switch button is released, resulting in injury to person or Part 573 Safety Recall Report 23V-186 Page 2 property.
Description of the Cause : Getting the remote control wet, resulting in water ingress and corrosion inside the remote control. Identification of Any Warning
that can Occur : The vehicle driver or winch operator may hear the winch motor running when not intended. Involved Components : Component Name 1 : VR EVO 8 Winch Component Description : Warn (brand) Winch Component Part Number : 103250 Supplier Identification : Component Manufacturer
Name : Warn Industries, Inc. Address : 12900 SE Capps Rd.
Clackamas Oregon 97015
Country : United States Chronology :
NR Description of Remedy :
Description of Remedy Program : NR How Remedy Component Differs NR from Recalled Component :
Identify How/When Recall Condition NR was Corrected in Production : Recall Schedule : Description of Recall Schedule : NR The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-186
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-186
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Kentucky Trailer
Manufacturing MAY 04, 2023 NHTSA Recall No. : 23V-186 Manufacturer Recall No. : NR Manufacturer Information :
Manufacturer Name : Kentucky Trailer
Manufacturing Address : 7201 LOGISTICS DRIVE
LOUISVILLE KY 40258
Company phone : 502-637-2551
Population :
Number of potentially involved : 5
Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2021-2022 Kentucky Trailer
(KTSV) XL-12 Vehicle Type : TRAILERS Body Style : VAN Power Train : NR
Descriptive Information : The recall population was determined by researching the specific trailers that Kentucky Trailer
manufactured and sold equipped with the WARN winches that are the subject of Recall 22E-101. The recalled products differ from products that were not included in the recall in that the recalled products were equipped with WARN winches that are the subject of Recall 22E-101 and the non-recalled products were not equipped with WARN winches that are the subject of Recall 22E-101. There are a total of five (5) affected products related to this make/model/model year combination.
Production Dates : JUN 30, 2021 – AUG 10, 2022
VIN Range 1 : Begin : 1KKVF5321ML248718 End : 1KKVF5329NL252081 Not sequential Description of Defect :
Description of the Defect : After investigating field reports of inadvertent activation, Warn Industries, Inc. determined that, in certain modes of its winches, getting the remote control wet could result in water ingress and corrosion inside the remote control.This condition could lead to inadvertent activation. It was determined that this condition only affects remote controls with wireless capability that are not water proof. FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : This condition could cause the winch to start operating when not intended, or to not turn off when switch button is released, resulting in injury to person or
property. Part 573 Safety Recall Report 23V-186 Page 2 Description of the Cause : Getting the remote control wet, resulting in water ingress and corrosion inside the remote control. Identification of Any Warning
that can Occur : The vehicle driver or winch operator may hear the winch motor running when not intended. Involved Components : Component Name 1 : VR EVO 8 Winch Component Description : Warn (brand) Winch Component Part Number : 103250 Supplier Identification : Component Manufacturer
Name : Warn Industries, Inc. Address : 12900 SE Capps Rd.
Clackamas Oregon 97015
Country : United States Chronology :
On March 13, 2023, Kentucky Trailer
received an email from NHTSA notifying Kentucky Trailer
of a recall (NHTSA Recall No. 22E101) that was initiated by WARN Industries, Inc. related to a defect in the handheld remote-control device that was sold with certain WARN VR EVO winches. Kentucky Trailer
immediately put a “quality hold” on all WARN winches in its inventory that are the subject of this recall. Kentucky Trailer
then investigated all trailers that it sold equipped with winches that are the subject of this recall. Kentucky Trailer
determined that it has manufactured and sold five (5) trailers equipped with winches that are the subject of this recall. On March 20, 2023, Kentucky Trailer
notified NHTSA and initiated a safety recall with respect to the affected trailers. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-186
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Description of Remedy :
Description of Remedy Program : WARN Industries, Inc. (WARN) is developing a replacement water-
resistant remote control that it will make available to affected customers, at no charge, when the product is available. WARN will replace the existing VR EVO remote with a “corded-only” remote (if any internal corrosion is observed when removing the battery pack
). As compensation for losing the wireless functionality on the existing remote or replacement “corded-only” remote, WARN will provide current VR EVO winch owners with a $100 coupon valid toward the purchase of a new wireless remote product, or any other future purchase on www.warn.com. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : The remedy component (replacement remote control) will be water- resistant and thus not subject to water ingress and related corrosion.
The last trailer that Kentucky Trailer
manufactured and sold equipped with a Warn winch that is the subject of this recall was on August 10, 2022. All WARN winches that are the subject of this recall were removed from inventory on March 13, 2023. Recall Schedule :
Description of Recall Schedule : All dealers (1) will be notified of the the safety related defect related to
this safety recall on May 4, 2023. All owners (5) will be notified of the safety related defect related to this safety recall on or before May 15, 2023.
Planned Dealer Notification Date : MAY 04, 2023 – MAY 04, 2023
Planned Owner Notification Date : MAY 15, 2023 – MAY 15, 2023
* NR – Not Reported
SEOCONTENT-END
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